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| Instruction Sheet Mini BNC Straight Cable Plug Connectors and Mini BNC Straight Cable Jack Connectors 408-8871 29 OCT 07 Rev E Mini BNC Straight Cable Plug Connector Center Subassembly Contact Crimp Ferrule Mini BNC Straight Cable Jack Connector Crimp Ferrule Subassembly Center Contact Tyco Electronics Part Number Description Cable 1274563-1, 1274640-1 1274563-2, 1274640-2, 1274975-1 1274563-3 1274568-1, 1274671-1 1274568-2 1274568-3 Mini BNC Straight Cable Plug Connector Mini BNC Straight Cable Plug Connector Mini BNC Straight Cable Plug Connector Mini BNC Straight Cable Jack Connector Mini BNC Straight Cable Jack Connector Mini BNC Straight Cable Jack Connector 735A 734A RG179 735A 734A RG179 Figure 1 1. INTRODUCTION PART NUMBER CROSS-REFERENCE Tyco Electronics Part Number This instruction sheet contains the assembly procedures for the Mini BNC Straight Cable Plug Connectors and Mini BNC Straight Cable Jack Connectors shown in Figure 1. These connectors are crimp attachment type connectors that attach to the cable listed in Figure 1. The table in Figure 2 references the crimp tooling used to apply these connectors. The table includes crimp tooling descriptions, as well as the Tyco Electronics part number. NOTE Dimension on this sheet are in inches [with millimeters in brackets] unless otherwise TOOL DESCRIPTION Crimp Configuration Contact(Sq)/Ferrule(Hex) PRO-CRIMPER* III Frame 354940-1 -- Crimp Die (735A and RG179) Crimp Die (734A) 58425-2 .042 [1.07]/ .178 [4.52] .042 [1.07]/ .255 [6.48] 58425-1 Figure 2 3. ASSEMBLY PROCEDURE NOTE Although the illustrations show Mini BNC Straight Cable Plug Connector 1274563-[ ] and Mini BNC i specified. 2. DESCRIPTION i Straight Cable Jack Connector 1274568-[ ] , the assembly procedures for all plugs and jacks are identical. Each Mini BNC Straight Cable Connector (Plug and Jack) consists of a subassembly, a center contact, and a crimp ferrule. See Figure 1. DANGER Follow safety precautions included with the tools used for assembly. E2007 Tyco Electronics Corporation, Harrisburg, PA TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.tycoelectronics.com 1 of 2 LOC B All International Rights Reserved TE logo and Tyco Electronics are trademarks. *Trademark. Other products, logos, and company names used are the property of their respective owners. Mini BNC Straight Cable Plug Connectors and Straigh Cable Jack Connectors .490 [12.45] .150 [3.81] .100 [2.54] Cable Jacket Inner Conductor 408-8871 Center Contact Cable Braid Center Contact Inner Conductor Dielectric Cable Braid Crimp Dielectric Figure 3 Here Figure 4 1. Slide the crimp ferrule onto the cable. Subassembly Center Contact DANGER To avoid personal injury, be sure to use appropriate safety equipment, including gloves, 2. Strip the cable according to the dimensions in Figure 3. CAUTION Do NOT damage the cable braid, dielectric, or inner conductor of the cable. ! 3. Push the center contact over the center conductor and crimp using the tooling listed in Figure 2. See Figure 4. Subassembly Figure 5 Ferrule Stop Crimped Ferrule 4. Flare the cable braid. See Figure 5. Then push the subassembly over the center contact, under the cable braid until the center contact snaps into place. 5. Slide the crimp ferrule over the flared cable braid and the housing assembly. While holding the crimp ferrule, pull back slightly on the cable to insure that the center contact is seated in the subassembly. Crimp Using the Tooling in Figure 2 NOTE Do not slide larger diameter crimp ferrules beyond the ferrule stop. Refer to Figure 6. (This Figure 6 i applies to the 1274563 1274640 series only.) 6. Crimp using the tooling listed in Figure 2. Refer to Figure 6. 4. REVISION SUMMARY S Added part number 1274975-1; S Added new TE logo. 2 of 2 Tyco Electronics Corporation II II when using cable stripping tools. II II III III III II II II Cable Jacket III III III Crimp Ferrule Flared Cable Braid Cable Rev E |
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